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[highlight]Update: This product sold in April of 2019, call us now for a quote![/highlight]
This equipment has been re-furbished following less than a year’s use at an industrial washing facility. It is priced to sell or available for lease.
DM-1000 Heavy Washing Demucking System
RE-FURBISHED – For Sale or Lease
DM-1000 Heavy Washing Demucking System For Sale or Lease
DM-1000 Heavy Washing Demucking System has been designed and built for heavy industrial washing applications such as construction, mining and oilfield services.
Using fresh or recycled cold water, the DM Series demucker can quickly and effectively clean large trucks, dozers, steel tracked vehicles or any vehicle loaded with heavy mud, clay, or muck!
This demucking system uses only 20 gpm which is about 1/10 of the amount of water used in the traditional water monitors or water cannons.
Buy or Lease a demucking system
Standard Features:
Stainless Steel Frame
Emergency Stop System
NEMA 4X Control Panel
High-Efficiency Diaphragm Pumps
Pressure Gauge
Long range adjustable stream to cone, wand/gun assembly
Installs with other washing and recycling systems
Minimal Service Attention
Utilities required Power: 480V 3 PH 30 Amp
Approximate dimensions: 5’ L x 2’ W x 2’ H
Additional Features Available:
SS Retractable Hose Reel
Remote Motor Control
Water Storage Tank
Call us at 800-453-8639 for pricing information.
Fast and effective cleaning while saving time and water – a win-win situation!
Problem: A mining company was washing and de-icing their large mining equipment with a 150-200 gpm water cannon monitor system. In the summer, washes typically averaged 1-2 hours, using 9,000 to 24,000 gallons per vehicle.
In the winter months, however, the company used the same water cannon monitor system to defrost the equipment and then wash it. Defrosting in the depths of winter could often take up to 10 hours which added an additional 90,000 to 120,000 gallons per vehicle!
The company called Wash Bay Solutions and asked us to develop a heavy-duty washing solution that would greatly reduce their water usage.
Solution: With input from the client, our engineers enhanced our existing demucking system with a new nozzle design to produce our 60 GPM @ 1000 PSI Mighty Monitor system.
The key to this system is our specially designed, multi-directional, 60 gpm @ 1000 psi nozzle. These nozzles are trolley-mounted so they can ride along I-beam systems, immediately adjacent to the vehicle. Specialized hose trolley systems attached to the nozzles allow the operator to wash the 60-ton mining vehicles almost single-handedly!
These nozzles are trolley-mounted so they can ride along I-beam systems, immediately adjacent to the vehicle. Results: The client is very happy the ease-of-handling, range of movement, and washing power of the new design. They are able to wash their large trucks quickly and effectively, using less time and about 1/10 of the amount of water than they did with the water cannons.
Effective cleaning, therefore, is critical to reducing the transport of invasive plant species that have the potential to upset the natural balance of plant life and wildlife.
Many land management and forestry companies utilize a multitude of equipment ranging from bulldozers to light utility trucks. Work is often in off-road locations where equipment is exposed to many different elements and collects solids rather quickly, including mud, debris, seeds and spores. Cleaning this equipment is vital to having a successful operation since too many solids can foul the equipment and cause extended periods of down time.
Of particular concern to industry professionals are the plant seeds and spores which are often transported in the mud and debris that is picked up by vehicles and equipment. Effective cleaning, therefore, is critical to reducing the transport of invasive plant species that have the potential to upset the natural balance of plant life and wildlife.
Typical washing and water treatment solutions include:
Mighty Monitor Demucking Systems (Water Cannons)
Our revolutionary heavy-duty Mighty Monitor systems only use 20-60 gpm – approximately 1/10 to 1/20 of the amount of water used in the traditional water cannons. Our systems combine increased pressure and specialized nozzles to ensure a quality wash. Using fresh or recycled cold water, our Mighty Monitors clean quickly and effectively, in half the time of a typical pressure washer.
Portable Wash Containment Pads
Robustly designed for range of industrial applications, our portable wash containment pads can provide an economical alternative to a conventional wash pad. Easily transported and assembled, these wash pads are ideal for remote locations.
Closed Loop Systems
Our Wash Water Treatment Systems are heavy-duty, multi-stage reclaim systems, engineered and manufactured for the heavy industries. They can be customized for particular application and locations.
Using only 60 gpm of reclaimed water, our Mighty Monitors will effectively remove heavy accumulations of dirt and mud – saving thousands of gallons of water per cleaning.
Get the power of a fire hose with a fraction of the water usage!
Robustly designed for heavy industrial applications such as mining and oilfield services, our MM Series Mighty Monitors are great for cleaning large haul trucks, steel tracked vehicles or any heavy equipment caked with mud, clay, ice, grass or muck.
For drilling and construction equipment applications, our 20 gpm Mighty Monitor system cleans quickly and effectively, in half the time of a typical pressure washer.
Our new 60 gpm nozzle and trolley assembly
For mining applications, we have developed a revolutionary heavy-duty Mighty Monitor system to replace the standard high volume water cannons that have been used for decades. Our systems combine increased pressure and specialized nozzles to ensure a quality wash. Using only 60 gpm of reclaimed water, our Mighty Monitors will effectively remove heavy accumulations of dirt and mud – saving thousands of gallons of water per cleaning.
Fast and effective cleaning while saving time, water and water treatment costs – a win-win-win situation!
Mighty Monitor System Features:
20-60 GPM Capacities
Uses only a fraction of water used in traditional water monitors or water cannons
[box type=”alert”]SOLD – NO LONGER AVAILABLE PLEASE CALL 800.453.8639 FOR ADDITIONAL DETAILS ON OUR PRODUCTS[/box]
RE-FURBISHED EQUIPMENT – For Sale or Lease
Buy or Lease a SPT-10 Clarifier Oil Water Separator System
SPT-10 Clarifier Oil Water Separator System – The SPT-10 was designed for use in heavy industrial washing operations as a pre-treatment system to remove free oils, grease and high TSS from the waste stream. It is a two-part system designed to be simple to operate but very effective in its ability to remove oil and solids from the waste stream. The first clarifier section will trap and remove coarse amounts of oil from the waste stream and remove as much Total Suspended Solids (TSS) as possible. The plates will also capture larger bubbles of oil and liberate them from the waste stream before they get to the secondary oil water separator section. In that section, coalescing media will remove essentially all free and dispersed non-emulsified oils to an effluent concentration of less than 5 ppm. The entire system can be easily cleaned and maintained.
Standard Features:
1-10 GPM Capacity
Stainless Steel Construction
Advanced coalescing media designed to remove oil droplets greater than 20 microns
Projected plate inclined plates to direct the flow to the surface
Sludge hopper to capture and contain settleable solids.
Adjustable rotatable pipe oil skimmers
Air diaphragm transfer pump and pneumatic level sensor
Utilities Required: Air 14 CFM @ 40 psi
Approximate dimensions: 7’ L x 2’ 6” W x 4’ 10” H
Extra Feature Includes a Dual stainless steel floating skimmers
Extra Features Available:
pH Control System
Dual stainless steel floating skimmers
Ozone System to Control Odors, 120V
This equipment has been re-furbished following less than a year’s use at an industrial washing facility. It is priced to sell or available for lease. Call us at 800-453-8639 for pricing information.
[box type=”alert”]SOLD – NO LONGER AVAILABLE PLEASE CALL 800.453.8639 FOR ADDITIONAL DETAILS ON OUR PRODUCTS[/box]
RE-FURBISHED EQUIPMENT – For Sale or Lease
The SPT-50 was designed for use in heavy industrial washing operations as a pre-treatment system to remove free oils, grease and high TSS from the waste stream.
SPT-50 Clarifier Oil Water Separator System – The SPT-50 was designed for use in heavy industrial washing operations as a pre-treatment system to remove free oils, grease and high TSS from the waste stream. It is a two-part system designed to be simple to operate but very effective in its ability to remove oil and solids from the waste stream. The first clarifier section will trap and remove coarse amounts of oil from the waste stream and remove as much Total Suspended Solids (TSS) as possible. The plates will also capture larger bubbles of oil and liberate them from the waste stream before they get to the secondary oil water separator section. In that section, coalescing media will remove essentially all free and dispersed non-emulsified oils to an effluent concentration of less than 5 ppm. The entire system can be easily cleaned and maintained.
Standard Features:
1-50 GPM Capacity
Stainless Steel Construction
Advanced coalescing media designed to remove oil droplets greater than 20 microns
Projected plate inclined plates to direct the flow to the surface
Sludge hopper to capture and contain settleable solids.
Adjustable rotatable pipe oil skimmers
Air diaphragm transfer pump and pneumatic level sensor
Internal oil storage tank
Utilities Required: Air 30 CFM @ 40 psi
Approximate dimensions: 9’ 8” L x 4’ 10” W x 5’ 10” H
Extra Features Available:
Clarifier Oil Water Separator System For Sale or Lease
pH Control System
Dual stainless steel floating skimmers
3-way skimmer selector valve and piping manifold
Control panel, 4 float switches and wiring harness
Automated 2 and 3-way valve systems
Ozone System to Control Odors, 120V
At Wash Bay Solutions, our emphasis is on quality. These systems are exceptionally well-engineered and designed for heavy-duty commercial and industrial operations. Simple to operate and maintain, they will run for years in the harshest environments.
This equipment has been re-furbished following less than a year’s use at an industrial washing facility. It is priced to sell or available for lease. Call us at 800-453-8639 for pricing information.
The system removes the floating oils from the top of the water surface and directs the water continuously into the oil water separator.
“Our washing operation used to dump 3,000 to 5,000 gallons of process water down the sewer each day because it was contaminated with petroleum oil and wax. Not only did we lose this water in the middle of the worst drought in history but the heat energy it contained as well. We also risked plugging up the city sewer system.
The system removes the floating oils from the top of the water surface and directs the water continuously into the oil water separator. The unit produces water so clean that we can use it in our boilers and cooling towers. Zero water is now sent down the sewer.”
Water Management Consulting: We gather as much data as possible and then use our decades of experience to develop a comprehensive plan for your entire facility.
In many industrial, mining, and oil and gas operations, multiple processes involving water and fluids can be occurring at a single location at any one time. Often, these complicated processes may seem unrelated but they can affect one another and cause poor water quality, unforeseen chemical reactions, and costly equipment failures.
Our approach is a little different in that it is very “data-driven”. We gather as much data as possible and then use our decades of experience to develop a comprehensive plan for your entire facility.
Surveys: As a first step, we perform a comprehensive survey to identify all potential sources of water and fluids entering and leaving the facility. These survey results can be very interesting. They can reveal previously unknown volumes of water and chemicals coming into the system intermingling and creating different reactions and issues.
Data Gathering & Documentation: After the initial survey, we gather as much water quality, flow, pressure, and chemical data as possible with a wide array of measurement and control systems including:
Flow meters and pressure sensors
pH control systems
COD/BOD analyzers
Water quality tests
Level controllers
We also provide checklists and spreadsheets with automatic graphing capability that can show system changes and allow for further system analysis and process improvement.
System Analysis & Process Modifications: By analyzing this data, we are able to recommend various process and chemical changes which will maximize your system operations and reduce costs. Adding measurement devices and control systems will help onsite personnel quickly react to any changes in the system and effectively address issues before they become costly problems.
Developing a comprehensive water management system can have many advantages and be a smart move for your company. Give us a call at 800-453-8639 for more information.
Our triple-float oil skimmers are designed to free float on the water and remove non-emulsified oils from the surface. Constructed of stainless steel, they can be designed to be rigid or hinged to fit into small manhole openings in wastewater storage tanks.
Floating Oil Skimmer
Wall-Mounted Oil Skimmers
Our dual-float, wall-mounted oil skimmers are designed to remove non-emulsified oils from the surface of the water. Skimmers are constructed from stainless steel for corrosion resistance and sturdy enough for any application. The wall-mounted slide pipe allows the skimmer to float vertically but be kept close to the wall so it can be accessed easily. It can be built to accommodate any size sump.
Depending on the application, both skimmers can be custom-built for size and flow rate.
Our dual-float, wall-mounted oil skimmers are designed to remove non-emulsified oils from the surface of the water.
Aerial view showing low water level in South Lake reservoir in California because of drought.
California is now entering its fourth year of drought. State and local authorities have asked residents to voluntarily reduce water use by 20%. Various water managers estimate that available water will last for a year or at the most three.
While at present the authorities have asked for a voluntary reduction in water use, this is likely to be followed soon by price rationing where households that consume more than 150 gallons of water a day will be charged a higher rate. Apart from residents, industries and businesses too have to work to reduce water usage to help overcome the drought and reduce their water bills or keep them under manageable levels.
Recycling Waste Water
One of the most effective ways of reducing water consumption is by recycling waste water. This helps reduce effluent discharge and ensures that the same water is reused. Many industries such as trucking, fork lift operators, rail operators, car wash units, and others use water for washing the vehicles. This is part of maintenance and ensures a professional image, happy and health drivers, and clean transportation facilities. However, the amount of water used can be high. By recycling the waste water, the businesses can reduce their water consumption and their water bills.
CT Series Wash Water Systems
Commercial trucking companies can install the CT Series wash water systems to recycle and reuse the waste water. The system removes settle-able solids and non-emulsified oil droplets before filtering the water to make it reusable. The multi-stage reclaim and discharge process begins with a solid removal process. This system can be designed to be “site specific” – taking into account the specific features of the site.
A stainless steel oil and water separation system is used to remove non emulsified oil drops from the water as well as settle-able solids. Once this is done, the water is passed through a highly efficient water filtration process that uses corona and activated carbon to purify the water. This removes all contaminants that are larger than 10 microns in size including volatile organic compounds, waxes, and oils.
RL Series Treatment Systems
Another efficient method of transportation is by rail. A rail company that wants to reduce its water usage and still keep its carriages clean can do so by installing the RL Series Treatment Systems. These systems have been developed especially for the railways. They can be combined with existing rail wash systems to ensure that the water use is significantly reduced.
First, the wash water is passed through a stainless steel clarifier oil water separator that removes settle-able solids, and separates the oil and water. All suspended solids are removed at this stage as well as free and dispersed non emulsified oil. Next, the water is passed through a solids filtration system that uses blended activated carbon. This process will remove waxes, volatile organic compounds, and all particles greater than 10 microns in size, ensuring water that can be reused for washing the railway carriages.
